UK Supplier of Data Acquisition & Thermal Imaging systems, software and services

ProfiMessage

Manufacturer: Delphin Technology AG

 

Modular and Secure

ProfiMessage is the modular system for data acquisition, monitoring and automation of machinery, plant and test stands. ProfiMessage uses master and slave devices and a range of I/O modules to enable it to be adapted to any application.

ProfiMessage is for applications requiring high-speed, precision data acquisition with galvanic isolation, intelligent data pre-processing and monitoring functions. Areas of application range from the monitoring of industrial processes, plant and clean rooms through to data acquisition and test stand automation.

ProfiMessage devices have universal connectivity. The devices are equipped with flexible I/O modules and a range of field bus interfaces. Connecting to PLC control systems for data exchange is easy and problem-free. Measurement data is stored with extremely high time resolution making it particularly suited to systems for fault data acquisition and diagnostics.

The compact devices measure and store data as stand- alone, independent systems. An internal 16 GB memory is able to record.

The data can also be accessed online via an Ethernet inter- face, either manually or automatically according to predefined time plans. At the press of a button on the USB port, the data can be transmitted to a USB memory stick and evaluated offline.

Applications

  • Modular data acquisition and monitoring
  • Process data acquisition and data pre-processing Fault data acquisition and damage diagnostics
  • Acquisition, processing and recording of PLC and field bus signals
  • Monitoring device for process and vibration signals
  • Automation device for experiments and test stands
  • Intelligent data logger with high capacity memory Remote monitoring device for plant and machinery Laboratory data acquisition and automation

Intelligent Monitoring and Analysis

In conjunction with vibration measurement I/O modules, the ProfiMessage becomes a shaft and bearing vibration measurement device. Devices are then typically deployed in monitoring and analysis systems for condition monitoring. By attaching modems or router, users can use ProfiMessages as independent remote monitoring systems for plant, marine vessels, vehicles or similar decentralized machinery.

ProfiMessage devices are equipped with further functions in the form of software channels. Software channels enable functions such as threshold value monitoring, mathematical integration or online computations. They are extremely easy to configure. Users are then able to program their own monitoring or online analysis systems into the device with- out requiring any IT expertise. Delphin products stand out with this functionality. Users are then able to quickly and effectively deploy their ProfiMessage devices for their day to day requirements.

Functions

  • Acquisition, recording, analysis of measurement data Monitoring and automation functions
  • Combined process and vibration data
  • Universal analog inputs with high precision capability Galvanic isolation across channels
  • Simple, intuitive configuration and operation Ethernet interface for online operation
  • USB interface for data memory read out
  • Two PROFIBUS interfaces (single or redundant, according to PNO 2.212 V1.2)
  • Four serial interfaces
  • Freely configurable CAN bus interface Compact, modular design
  • XML format configuration

ProfiMessage SignalsProfiMessage

ProfiMessage and ProfiLab with identical functions

ProfiLab – for the laboratory Laboratory

  • -proof, robust tabletop design 4 mm
  • laboratory or BNC connectors

ProfiMessage – for industry

  • Industrial-grade, compact design for cabinet installations
  • Screw terminals

ProfiMessage Functions

Depending on the type of I/O module being used, each input can be configured separately to measure mV, mA, RTDs and thermocouples. Universal inputs enable the measurement of voltages, currents or temperatures making ProfiMessage extremely flexible to deploy. ProfiMessage is also equipped with digital inputs, for functioning as status or frequency inputs, as well as digital / analog outputs.

A major benefit of the ProfiMessage device is the differential, high-precision and galvanic isolation of its inputs and outputs – isolation from channel to channel and from the power supply.

Earth loops and non-isolated sensors therefore present no problems. This unique system architecture enables problem free non-isolated measurement.

Simple and Intuitive Configuration

Configuration of ProfiMessage devices takes place using Configurator software that is included in delivery. The soft- ware gives a clear overview of channels, with operation being intuitive and similar to the Windows Explorer functioning. Double-clicking a channel opens a configuration dialog portraying all the channel's properties.

The individual configuration files are stored in XML format within the ProfiMessage devices and can therefore be accessed and updated offline using an XML editor.

Flexible and extendible

ProfiMessage master/slave devices can be equipped with two modules (see table below). Up to 20 slaves, with identical housings, can be connected to a master device. Data exchange between devices takes place via a real-time expansion bus using robust two-wire technology. Slave devices can be decentrally installed and administered from a master device. Nine different I/O modules are available for ProfiMessage. A master or slave may contain either two identical or two different I/O modules. Master devices are also available without internal I/O modules for the exclusive processing of field bus signals – such devices can then function as PLC data loggers or deployed for process fault detection and diagnostic systems.

ProfiMessage Expansion Bus

ProfiMessage Interfaces

ProfiMessage offers a range of field bus interfaces. A master device has two PROFIBUS DP slave interfaces (redundant according to PNO 2.212 V1.2), one Modbus TCP, one Modbus RTU, and one freely configurable CAN interface. The interfaces can also be used to connect any serial measurement devices and sensors via RS 232/485. An Ethernet high speed connection is for connecting ProfiMessage to a PC workstation or server.

PROFIBUS

ProfiMessage is equipped with two separate PROFIBUS DP slave interfaces. ProfiMessage integrates into PROFIBUS using GSD files. Virtually any analog or digital signal can be read or written from PROFIBUS. An option is available to switch the type of operation to redundant PNO 2.212 V1.2 PROFIBUS.

Modbus TCP / RTU

The LAN and RS485 interfaces can also transmit data via the Modbus TCP / RTU protocol. ProfiMessage supports both Modbus master or slave operation.

RS232 / RS485

The serial interfaces are able to function under different protocols. The protocols can be generated either by the user or by Delphin. ProfiMessage serial inter- faces are being used in climate chamber operation, for laboratory equipment, for power measuring hardware and GPS receivers.

CAN bus

The CAN bus interface can be programmed as required. Any identifier from a CAN bus can be read, scaled, pro- cessed and stored.

LAN / TCP

The LAN interface can be used to transmit all measurement data online, including software channels, at high speed via intranet or internet. Any networked PC can then access the ProfiMessage devices via this interface. There are also additional TCP services such as NTP, FTP, HTTP and SMTP etc. available. The device's internal data memory can also be read out via LAN.

USB interface (Master)

The USB interface can be used to transmit data from the internal memory to USB memory stick.

Expansion bus

The expansion bus enables up to 20 slave devices to connected to the master device.

ProfiMessage Functions

Extended Functions

Monitoring and automation tasks can be realised using ProfiMessage software channels. Software channels are pre-defined function modules that users can generate and configure per mouse click and then subsequently run within the device. All functions are performed autonomously by the powerful internal processor. This guarantees full operational security for the ProfiMessage device.

 

Analog inputsProfiMessage / ProfiLab
Module TypeADVT / AAST / ADITADGTAMDT / ADFT
Voltage / current measurement range±156mV to ±10V
SensorsThermocouples, RTD-
Potential isolation to system750VDC
Potential isolation to channels110V650V100V
Resolution24bit14bit
Measurement accuracy

V / mA: 0.1%
RTD100: 0.1K (except ADVT)
RTD1000: 0.05K (except ADVT)
Thermocouples: 0.1% EW

0.1%
-
-
-

Analog outputs
Resolution / potential isolation16bit-12bit
Potential isolation750V-100V
Output0/4 - 20mA-0 - 10V
Max. load / min. load650ohm-2.5Kohm
Digital inputs 
Potential isolation2.5KV
Input measurement rangelow: 0 - 1.5VDC @0 - 1.5mA / high: 3.5 - 90VDC @2mA
Frequency / counter inputs 
Potential2.5KV
Measurement rangelow: 0 - 1.5VDC @0 - 1.5mA / high: 3.5 - 90VDC @2mA 
Measurement frequencyto 30KHz at TTL level
Digital outputs 
Potential isolation2.5KV
Switching voltagemax. 50VDC @2.5A
Data Storage 
Standard size / measurement valuesStorage partitionable as required, standard 500MB
Max. 32 million measurement values
Max. size / measurement values15.5GB / up to 1 billion measurement values
(7 billion values for AMDT, ADFT)
Interfaces 
 Physical equipment COM1 / COM2RS485, 9-pole sub D-plug, DIN EN ISO 19245-1
Physical equipment COM3 / COM4RS232, 9-pole sub D-plugs
Protocols COM1 / COM2PROFIBUS DPV1 Slae (both interfaces), incl. redundancy according to PNO 2.212 V1.2
Protocols COM1 - COM4Modbus RTU master / slave, customer specific protocols
EthernetRJ45 (8-pole STP plug) 100base-TX
Protocols: TCP/IP, HTTP, SMTP, NTP, Modbus TCP Client / Server
USBUSB 1.1 for configuration and data memory read out
CAN9-pole sub D-plug, Protocols: CAN Raw 50K - 1Mbaud rate
Module bus 
Mechanical type3-pole Phoenix connector; internal bus to connect additional modules
Baud rate / length1 MBaud (adjustable) / up to 10m (1 MBaud)
General techincal information 
ProfiMessage Dimensions / weight200 x 73 x 118mm / 1Kg
ProfiMessage FixingRail mounting DIN EN 60715 or screw fixing
ProfiMessage Signal connectionsDetachable screw terminals, 33 terminals in 2 rows, lead protection, connecting cable max. 2.5mm2
ProfiLab dimensions / weight226 x 145 x 180 / 1KG
ProfiLab signal connectionsUp to 64 4mm lab plugs, gold-plated
Temperature range-20 - 60°C
Power supply12 - 36VDC / 12-28VAC eff. / ±10%; at AMDT/ADFT min. 18VAC/DC
Power input<10 Watt

Versions

 

ProfiMessage Modules

 

Complete system
ProfiSignal is a complete software system for data acquisition, analysis, visualisation and automation. The software is very user-friendly and combines professional functionality with easy operation. ProfiSignal provides a clear and logical overview of all measurement systems: whether for single or multi-thousand channel applications. For new users, ProfiSignal is quick to learn. ProfiSignal is modular, scalable and available in three versions: Go, Basic and Klicks. Each version has backward compatibility for operability, data files and application projects.

Measurement Database Included
Measurment hardware configuration takes place with the DataService / Configurator software included in ProfiSignal. The software configures hardware and software interfaces and records data securely and permanently.
The DataService saves measurement data to a database. Any ProfiSignal version on the network can then access these databases and immediately display their data as trends.

  • Confgures hardware
  • Records data to data files
  • Records data to databases
  • Calculation functions
  • Monitoring functions
  • Event Alarms (e-mail, text message, fax)
  • User management and password protection systems
  • Standard software interfaces (OPC, Modbus ...)
  • Customized software interfaces (OCX, .NET ...)

Overview of software modules

ProfiSignal GO

ProfiSignal GO is a runtime system enabling measurment data to be displayed and analyzed in just three steps. The GO version is able to analyze large volumes of offline and online data.
  • Data acquisition and recording
  • Data analysis and calculations
  • Online and offline trends
  • Data export and print outs
ProfiSignal Basic

ProfiSignal Basic, like ProfiSignal Klicks, is a developmental system for generating custom systems with visualization and trend functions

  • Operation and observation
  • Process visualization
  • Report generation
ProfiSignal Klicks

ProfiSignal Klicks is software for test automation and the programming of control systems

  • Automating test stands and process control systems
  • Automating evaluation and analysis functions
  • Generating parameter graphs
  • Selective frequency band evaluation

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